GIE GROUP SOLUTIONS

HIDDEN BAD ACTORS

Identify the main equipment that generates unforeseen production losses

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Value proposal

We help those responsible for maintenance and industrial operations to identify the main equipment that generates unplanned production interruptions, and to define the necessary actions to reduce maintenance costs, maximize the availability and productivity of the installation.

This service is aimed at multiple sectors such as Food Sector, Mining, Oil & gas, Agroindustry, among others . The methodology can be applied to all those industries that have a CMMS (computerized maintenance management system) or keep a detailed maintenance record.

HIDDEN BAD ACTORS METODOLOGY

Benefits

  • Increased productivity 5-25% due to reduced repair downtime
  • Availability increase 2-6% due to a change in intervention from corrective to predictive maintenance
  • Reduction of Loss of Profit 40-75% due to the greater availability of equipment
  • Operating cost reduction (OPEX) 10-15% due to the decrease in corrective maintenance
  • Corrective Mtto cost reduction 50-80% both overtime and materials and supplies for repair
  • EH&S Incident Reduction 3-40%

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PRODUCTS & SERVICES INCLUDED

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HIDDEN BAD ACTORS

Identify the main equipment that generates unforeseen production losses

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ILI DATA ALIGNMENT, POE, GIS , FFP

Trustworthy solution to guarantee quality in the ILI process. Solution design. Process and QA/QC Control. Thorough data analysis: Inspection and Maintenance Plan, Fitness for Service Tests

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CORROSION CONSULTANTS

Analysis of hazards caused by corrosion; preventive measures and mitigation actions through our Corrosion Studies and Programs, our management system of corrosion in flowlines/ pipelines and our Assessment and Corrosion-Inhibitor-Selection Laboratory

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IOW – INTEGRITY OPERATING WINDOWS

IOWs identify safe operation limits in order to avoid degradation and lost of primary contention in equipment. The ultimate purpose of IOWs is to reduce operating risks in process equipment

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MATERIALS SCIENCE

Numeric modelling by means of Computer Simulation

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FITNESS FOR SERVICE

Determine whether your assets are fit to continue in service or they need reparation/replacement by detecting damage during inspection

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STRESS ANALYSIS

Identify damage mechanisms active in static and dynamic components of pipelines and industrial facilities and determine how they contribute to failure to avoid future events

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RISK CONSULTANTS / QRA

Identify and analyze hazards to your assets’ integrity

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Normas de Calidad y Certificaciones

GIE GROUP desarrolla sus actividades encuadradas en el Sistema integrado de Gestión (SGI) el cual responde a las Normas ISO 9001: 2015, ISO 14001: 2015, adicionalmente en GIE Perú se ha certificado la norma ISO 45001:2018. Acceder a nuestros certificados en el Siguiente Link. GIE GROUP ha sido certificada Great Place to Work®.

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